Tricky Auto Applicator Labels

At Consolidated Printing Supplies (CPS), we specialize in solving challenging labeling problems, especially when it comes to automated label applicators. These machines can be incredibly efficient but notoriously picky. That is why selecting the right facestock, adhesive, and liner is critical, particularly when your application involves harsh environments or extreme conditions.

Auto Applicator Labels Are Not One Size Fits All

When you are running an auto applicator with vacuum suction cups, the precision and consistency of your labels can make or break your operation. If the liner is too stiff, the label might not peel properly. If it is too flimsy, it may tear. If the adhesive is too aggressive, labels might misapply or cause jams. And if the facestock is not durable enough, it may degrade under environmental stress, compromising legibility or barcode readability.

That is why CPS takes a holistic approach to label design, ensuring that each layer of the label is tailored for performance:

• Facestock: We selected high-durability materials designed to withstand heat, moisture, and chemical exposure while remaining compatible with high-speed auto application.

• Adhesive: We matched an adhesive that bonds well in extreme conditions without bleeding or oozing, which can gum up applicators.

• Liner: We sourced a liner that strikes the perfect balance between strength and flexibility, ideal for automated peel and apply systems using suction cup pick-up mechanisms.

Designed for Harsh Environments

One recent project involved labels used in laboratory environments that cycle between minus 80 degrees Celsius freezers and 90 degree water baths. Standard labels failed under these conditions, but our custom solution held strong while still performing flawlessly in the auto applicator.

The secret is years of experience matching materials combined with rigorous testing in real-world conditions. We do not rely on stock specs. We validate performance through simulation and customer collaboration.

Why Our Customers Choose CPS

• Reduced Downtime: Labels that work seamlessly with your auto applicator mean fewer jams and errors.

• Better Throughput: Consistent pickup by suction cups means your automation runs faster and more reliably.

• Long-Term Durability: Our materials are built to last, even in chemical labs, manufacturing plants, or outdoor industrial environments.

Custom Labels Engineered for Your Application

If your auto applicator is finicky, or your environment is extreme, do not settle for off-the-shelf labels. Consolidated Printing Supplies will engineer a label construction that works every time.

👉 Contact us today to request samples or schedule a consultation with our label engineering team.